So What's In
This Stuff Anyways?
All You Really Need to Know About
Motor Oil Additives
by Ed Newman
AMSOIL Marketing & Advertising Manager
This
article appeared in National Oil & Lube News,
October 2001
It has been a long
long time since motor oil was just oil. In the
1930s someone decided to begin putting wax modifier
in the oil to address the problem of wax residue
after the refining process. Thus was born the
motor oil additive market.
Today, motor oils
contain a variety of ingredients designed to improve
the performance capabilities of motor oil, whether
petroleum or synthetic. This article is an overview
of the various oil additives used in automobile
engines and drivetrains.
Additives Job
Descriptions
In this article we are referring to additives
that are formulated into the motor oil, not the
chemistries being packaged and sold as aftermarket
oil additives on the shelves of auto parts stores.
Motor oil additives
have three essential functions: to protect metal
surfaces, to expand the lubricants application
range, and to extend lubricant life. Additional
considerations for additive selection include
ease with which they can be handled by formulators,
stability in storage, toxicity, and their smell.
Yes, smell is a serious consideration.
Surface Protection
Additives
In automobile motor oils there are five kinds
of problems that additives address with regard
to surfaces. First, there are antiwear agents.
These would include various phosphates, organic
sulfur and chlorine compounds, sulfurized fats,
sulfides and disulfides. These various compounds
reduce friction and wear, and help prevent scoring
or seizure. Through chemical processes they help
prevent metal-to-metal contact.
Corrosion and rust
inhibitors like zinc dithiophosphates (a multi-purpose
additive), metal phenolates, fatty acids and amines
are used to prevent corrosion and rust on the
internal metal parts of the engine.
Detergents keep surfaces
free of deposits. By use of metallo-organic compounds
of sodium, calcium and magnesium phenolates, phosphonates
and sulfanates varnishes and sludge are neutralized
and maintained in a soluble state.
Dispersants, such
as alkylsuccinimides, alkylsuccinic esters and
mannich reaction products, keep insoluble contaminants
dispersed in the lubricant. Contaminants are bonded
by polar attraction to dispersant molecules, preventing
them from agglomerating.
Friction modifiers
alter an oils coefficient of friction. Typical
friction modifiers include organic fatty acids
and amides, high molecular weight organic phosphorus
and phosphoric acid esters.
Performance Additives
A second class of additives includes those
compounds that improve the oils performance. Pour
point depressants, which are not required in high
quality synthetics due to their low temperature
capabilities, enable lubricants to flow at lower
temperatures by modifying wax crystal formation,
thereby reducing interlocking. The compounds used
for this function include alkylated napthalene
and phenolic polymers, polymethacrylates, and
certain copolymer esters.
Seal swell agents
help to swell elastomeric seals by causing a chemical
reaction in the elastomer. Organic phosphates
and aromatic hydrocarbons are sometimes used to
achieve this effect.
Viscosity modifiers
help reduce the rate of viscosity change when
temperatures rise or drop. Polymers and copolymers
of olefins tend to expand as the temperature rises,
counteracting against the tendency of oil to thin.
Other compounds used for this function include
methacrylates, dienes and alkylated styrenes.
Protective Additives
There are also three types of protective additives.
Antifoamants reduce surface tension and speed
the collapse of foam. Foam is an enemy of effective
lubrication. Wherever air can get into an active
fluid system it has a tendency to get trapped
or swirled in, with billowing or foaming the end
result. Without defoamers, you would have foam
gurgling out of the dipstick when customers came
in for an oil change. To fight foam oil formulators
add silicone polymers or organic copolymers.
Antioxidants slow
down the rate of oxidation by decomposing peroxides
and terminating free-radical reactions. Zinc dithiophosphates,
hindered phenols, aromatic amines and sulfurized
phenols are used to this end.
Metal deactivators
are used to reduce catalytic effect of metals
on the oxidation rate. In other words, without
organic complexes containing nitrogen or sulfur,
amines, sulfides and phosphites, the rate of oxidation
would speed along unchecked. These compounds form
form an inactive film on metal surfaces by complexing
with metallic ions.
Whats Goin On?
In short, motor oil has a lot of stuff in
it these days. It is not a haphazard concoction
of chemicals just thrown together. As you can
see, many of the compounds in motor oil are designed
to interact with what is going on inside an engine.
But many compounds are selected so that they will
not interfere with their designated functions.
That is to say, formulators are chemists who must
carefully consider the way these various chemistries
interact with each other, not just the context
they individually work in.
One example is the
battle between corrosion inhibitors and antiwear
additives. Sometimes these additives battle for
sites on a metal surface. If you use too much
corrosion and rust inhibitor the antiwear properties
of an oil can be diminished.
It is important to
realize that additive chemistries can themselves
have disadvantages as well as advantages. The
usage of various additives involves tradeoffs.
Here are just some examples of negative side effects
additive may possess.
- Detergents and anti-wear
additives can promote deposit formation in
high temperature areas.
- Detergents and dispersants
can promote foaming and minimize the effectiveness
of anti-foaming additives.
- Certain additives can cause
corrosion when exposed to high temperature.
- Too much anti-foaming additive
will in itself result in foaming.
Conclusions
Today's additive systems are quite sophisticated.
Because they can be sensitive and negatively affected
by the addition of other chemicals some experts
feel that lubricants of different brands or types
should never be mixed. Nevertheless, motor oils
are considered compatible with each other in todays
market.
The rule of thumb
here is that if an application does not require
an additive do not use it. This holds true especially
for aftermarket additives. Motor oil formulators
go to great lengths to build balanced systems
that meet pre-designed targets. Not only the choice
of chemistries, but the concentration at which
an additive is used will have a major impact both
on how well a lubricant performs a task and on
its cost.
AMSOIL INC. uses
only the highest quality additives and thoroughly
understands how each interact. Not only are the
specific basestocks selected for their ability
to provide extended drain intervals, but the additive
package plays a vital role in a lubricants performance
as well. As car manufacturers demand longer motor
oil drain intervals, these aspects of lubricant
performance will become increasingly important
to all motor oil manufacturers.