| In order to demonstrate
the effectiveness of AMSOIL 15W-40 Synthetic Heavy Duty Diesel
and Marine Motor Oil and the AMSOIL Dual-Gard filtration system
in reducing operating expenses, AMSOIL and Direct Dealer Bill
Andes began an ongoing field test in October 1998 with the bus
fleet of the Clark County Board of Mental Retardation &
Developmental Disabilities (MR/DD) in Springfield, Ohio.
Participating in the field test are three
1997 International 3800 school buses, two equipped with International
466 diesel engines and one with an International 466E diesel
engine. Each had previously been running a conventional petroleum-based
oil. |
 |
Prior to starting the field test,
four goals were set:
| 1. |
The reduction of
fuel consumption through the superior lubricity and reduced
viscometric drag provided by AMSOIL 15W-40 Synthetic Heavy Duty Diesel and Marine Motor Oil.
Verification of this goal will be obtained by com-paring previously
documented fuel mileage reports using petroleum oils with fuel
mileage reports of the same vehicles now using AMSOIL diesel
oil. |
| 2. |
The extension of
fluid drain intervals due to the superior synthetic chemistry
and additive system of AMSOIL Synthetic Heavy Duty Diesel and
Marine Motor Oil, along with the additional efficiency pro-vided
by the AMSOIL Dual-Gard filtration system. |
| 3. |
The reduction of
maintenance costs due to the superior wear protection and extended
drain intervals provided by AMSOIL Synthetic Heavy Duty Diesel
and Marine Motor Oil and the AMSOIL Dual-Gard filtration system. |
| 4. |
Provide the above-mentioned
benefits without com-promising the mechanical integrity of the
equipment. |
Baseline samples of the petroleum oil already in the
crankcase were obtained, tested and documented. Next, the oil was
drained and the engines flushed with AMSOIL Engine Flush. AMSOIL BMK-12
Filter Mounts, two BE-110 By-pass Filtration elements and AMSOIL 15W-40
Synthetic Heavy Duty Diesel and Marine Motor Oil were installed in
each vehicle.
Oil samples from each bus are drawn and tested at
4000-mile intervals, the normal oil drain interval practiced by MR/DD
when using conventional lubricants. Data obtained from the oil samples
serves to determine the following:
| 1. |
Fluid
and vehicle baselines |
| 2. |
The mechanical
condition of the vehicles |
| 3. |
Ability
of the equipment to continue functioning as a demonstration
vehicle |
| 4. |
Rate
of internal equipment wear |
| 5. |
Serviceability
of fluids and filters |
Once drawn, each oil sample is reviewed in the areas
of elemental analysis (including wear metals, contaminates and additives),
physical properties (including viscosity, total acid number and total
base number) and contamination (including water, solids, glycol, oxidation,
fuel soot and fuel dilution). Oil condemnation limits vary due to
individual engine idiosyncrasies, operating conditions and time the
fluid has been in service.
| Bus
Number |
Miles
on AMSOIL without being changed |
#
of Petroleum oil changes (based on 4,000-mile interval) |
#
of AMSOIL oil changes (based on proposed 10,000-mile interval) |
| 4 |
45,465 |
12 |
5 |
| 7 |
71,185 |
18 |
8 |
| 22 |
65,776 |
17 |
7 |
Observations
As of May 1, 2001, the buses had
accumulated a total of 182,426 miles without oil changes, and several
benefits associated with running the AMSOIL products have been realized.
First, both labor and vehicle downtime have been reduced. While using
the previous petroleum-based motor oil, the Clark County Board of
MR/DD was accustomed to changing oil at 4,000-mile intervals. They
now plan to extend their intervals to 10,000 miles and beyond if supported
by oil analysis results. The chart below shows the comparison figures.
As for the aftermarket full flow oil filters, the
original intention was to change them every 6,000 to 10,000 miles,
but after careful review of oil analysis results, it was determined
that because of the efficiency of the AMSOIL Dual-Gard filtration
system, 10,000- to 12,000-mile intervals were easily obtainable on
the full-flow filters.
For demonstration purposes, the BE-110 filter elements
remained unchanged for a 2-year period. However, after review, it
was deter-mined that under normal conditions it would be beneficial
to change them after a 40,000- to 50,000-mile interval.
Engine wear rates have decreased significantly since
changing to AMSOIL 15W-40 Synthetic Heavy Duty Diesel and Marine Motor
Oil. High temperature operating conditions have also been reduced.
This leads to enhanced engine protection, and ultimately, to longer
engine life. Because the engines have been operating more efficiently,
three to five percent gains in fuel economy have also been realized.
The chart below compares the levels of wear particles present in the
previous conventional oil with the levels present in the AMSOIL as
of May 2001. The condition of the AMSOIL at various testing intervals
is documented below.
Conclusion
Overall, this field demonstration was highly successful for AMSOIL.
The oil analysis data indicate that AMSOIL products deliver uncompromising
protection and performance. AMSOIL pro-vides longer equipment life
and reduced downtime, longer drain intervals, significant decreases
in wear rates and operating temperatures and dramatic improvement
in engine performance when compared to conventional petroleum oils.
Oil Analysis - Bus
#4 |
| |
Percent (%) of the
amount allowable |
Parts Per Million (ppm) |
| Mileage |
Viscosity
(100C) |
OXD |
NOX |
TBN |
Fe
(Iron) |
Pb
(Lead) |
Cu
(Copper) |
Al
(Aluminum) |
| 0 |
15.2 |
0.0 |
0.0 |
12.0 |
0 |
0 |
0 |
0 |
| 3883 |
11.6 |
7.8 |
4.3 |
12.7 |
17 |
1 |
2 |
7 |
| 5378 |
12.3 |
23.3 |
8.6 |
9.9 |
20 |
3 |
4 |
8 |
| 9700 |
14.0 |
4.4 |
7.1 |
13.0 |
40 |
2 |
4 |
8 |
| 22885 |
12.0 |
7.8 |
15.7 |
12.1 |
89 |
3 |
11 |
7 |
| 34059 |
12.4 |
21.1 |
15.7 |
12.4 |
134 |
5 |
30 |
12 |
| 45465 |
12.2 |
20.0 |
18.6 |
11.9 |
146 |
7 |
35 |
16 |
Oil Analysis - Bus
#7 |
| |
Percent (%) of the
amount allowable |
Parts Per Million (ppm) |
| Mileage |
Viscosity
(100C) |
OXD |
NOX |
TBN |
Fe
(Iron) |
Pb
(Lead) |
Cu
(Copper) |
Al
(Aluminum) |
| 0 |
15.2 |
0.0 |
0.0 |
12.0 |
0 |
0 |
0 |
0 |
| 3614 |
12.8 |
1.0 |
2.8 |
12.9 |
5 |
1 |
1 |
6 |
| 4126 |
13.6 |
3.3 |
4.3 |
9.8 |
9 |
3 |
3 |
7 |
| 10607 |
13.9 |
2.2 |
10.0 |
11.9 |
12 |
2 |
2 |
6 |
| 22428 |
12.9 |
10.0 |
10.0 |
12.2 |
30 |
5 |
27 |
8 |
| 31569 |
13.2 |
15.6 |
14.3 |
11.0 |
28 |
1 |
12 |
5 |
| 42647 |
13.6 |
25.6 |
18.6 |
10.6 |
61 |
12 |
38 |
9 |
| 58055 |
14.0 |
27.8 |
21.4 |
10.5 |
73 |
20 |
30 |
10 |
| 71185 |
14.2 |
17.8 |
20.0 |
10.7 |
53 |
16 |
14 |
6 |
Oil Analysis - Bus
#22 |
| |
Percent (%) of the
amount allowable |
Parts Per Million (ppm) |
| Mileage |
Viscosity
(100C) |
OXD |
NOX |
TBN |
Fe
(Iron) |
Pb
(Lead) |
Cu
(Copper) |
Al
(Aluminum) |
| 0 |
15.2 |
0.0 |
0.0 |
12.0 |
0 |
0 |
0 |
0 |
| 2732 |
13.4 |
1.1 |
2.8 |
7.8 |
7 |
2 |
12 |
6 |
| 3680 |
12.3 |
7.8 |
4.3 |
12.8 |
8 |
1 |
1 |
8 |
| 14329 |
12.5 |
5.6 |
10.0 |
12.9 |
14 |
4 |
3 |
6 |
| 20905 |
13.4 |
11.1 |
10.0 |
12.3 |
26 |
7 |
5 |
8 |
| 30671 |
12.8 |
6.7 |
11.4 |
9.1 |
28 |
6 |
6 |
7 |
| 41196 |
13.1 |
16.7 |
14.3 |
11.7 |
36 |
6 |
11 |
7 |
| 52983 |
13.7 |
21.1 |
15.7 |
11.2 |
44 |
7 |
19 |
7 |
| 65776 |
13.8 |
12.2 |
14.3 |
11.0 |
49 |
0 |
10 |
8 |
| Oil Analysis
Comparison: Petroleum Oil at 4,000 miles vs. AMSOIL Motor Oil
at 45,465 miles to 71,185 miles |
| Vehicle |
Metal |
Type
of Oil |
Parts
Per Million |
Type
of Oil |
Parts
Per Million |
%
Reduction |
Bus #4 |
Iron
(Fe) |
Rotella |
170 |
AMSOIL |
146 |
-14% |
| Copper (Cu) |
34 |
35 |
+3% |
| Aluminum
(Al) |
68 |
16 |
-76% |
| Lead (Pb) |
26 |
7 |
-73% |
Average |
- 44% |
| Vehicle |
Metal |
Type
of Oil |
Parts
Per Million |
Type
of Oil |
Parts
Per Million |
%
Reduction |
Bus #7 |
Iron
(Fe) |
Rotella |
126 |
AMSOIL |
53 |
-58% |
| Copper (Cu) |
42 |
14 |
-67% |
| Aluminum
(Al) |
98 |
6 |
-94% |
| Lead (Pb) |
42 |
16 |
-62% |
Average |
- 70% |
| Vehicle |
Metal |
Type
of Oil |
Parts
Per Million |
Type
of Oil |
Parts
Per Million |
%
Reduction |
Bus #22 |
Iron
(Fe) |
Rotella |
136 |
AMSOIL |
49 |
-64% |
| Copper (Cu) |
234 |
10 |
-96% |
| Aluminum
(Al) |
117 |
8 |
-93% |
| Lead (Pb) |
39 |
0 |
-100% |
Average |
- 88% |
|